Position in the Production Line Stage 04

01
Raw Material Prep
02
Reaction
03
Washing & Alcohol Recovery
04
Drying ← Here
05
Blending & Sieving

The Vibrating Fluidized Bed Dryer is installed after the centrifuge and alcohol recovery stage, once residual solvent has already been separated from the wet CMC or PAC cake. Its role is to reduce moisture content to the target specification using hot air rather than indirect steam heating.

Compared to the steam stripping dryer, this equipment is suited to material streams that no longer carry significant residual solvent — typically granular or pre-dried product — and offers a lower capital cost drying route where solvent stripping has already been completed upstream.

How It Works

Wet CMC or PAC material is fed onto a perforated horizontal bed running the length of the vessel. A vibration drive imparts continuous mechanical vibration to the bed, keeping the material loosely distributed and preventing channeling or dead zones as it travels the length of the dryer.

Hot air is blown upward through the perforated bed plate, fully fluidizing the material bed. This combination of vibration and air fluidization brings every particle into direct contact with the drying air, giving uniform moisture removal across the bed. Moisture-laden exhaust air is drawn off, and the dried product discharges at the outlet end of the vessel.

Key Design Features

  • Horizontal vibrating bed, 0.8 m dia. × 8 m — extended bed length gives sufficient air-material contact time for consistent final moisture across the full material flow, on a reference configuration of 0.8 m diameter by 8 m length.
  • 304 stainless steel construction — product-contact surfaces fabricated in 304 stainless steel, suitable for CMC/PAC powder handling without the added cost of duplex or 316-grade material used in solvent-stripping duty.
  • 55.4 kW installed power — combined vibration drive and hot air blower/heating system power, sized to move and dry material continuously across the full bed length.
  • Low design pressure, atmospheric operation — vessel operates at normal (atmospheric) pressure with a design pressure of 0.09 MPa.G, reflecting the low-pressure hot-air circuit rather than a pressurized jacket system.
  • 150°C design temperature — margin above the typical 110°C operating temperature to accommodate variation in feed moisture and airflow conditions without exceeding design limits.
  • Vibration-assisted fluidization — mechanical vibration combined with hot air fluidization prevents channeling and dead zones, giving more uniform drying than static bed designs.
  • Lower capital cost than steam-heated dryers — hot-air design avoids the jacket, vacuum system, and heavier-gauge materials required for indirect steam stripping/drying duty.

Technical Parameters

ParameterSpecification
Type Horizontal vibrating fluidized bed
Process Medium CMC / PAC
Operating Temperature 110°C
Operating Pressure Atmospheric (normal pressure)
Design Temperature 150°C
Design Pressure 0.09 MPa.G
Diameter 0.8 m
Length 8 m (8000 mm)
Installed Power 55.4 kW
Material of Construction 304 stainless steel
Unit Weight 10,000 kg

Specifications above reflect a completed reference project (0.8 m dia. × 8 m / 55.4 kW configuration, 1 unit). Bed dimensions, airflow, and motor power are engineered to your target production capacity.

Scope of Supply

✓ Included as Standard
Vibrating bed vessel, vibration drive, hot air blower, discharge outlet
Not Included — Customer Scope
Electrical control cabinet, frequency converter, air heating source, installation labor, feeding & discharging valves

Standard delivery time is approximately 120 days from down payment. ZHAOYUAN can also arrange these excluded items and full installation as part of an EPC project scope — contact us to discuss.

Applications

CMC Production Lines Final drying of CMC after solvent recovery and washing, where material no longer requires solvent stripping. Suitable for granular or pre-dried CMC grades.
PAC Production Lines Moisture reduction of polyanionic cellulose after the washing stage, ahead of crushing and blending. Compatible with both PAC-HV and PAC-LV production processes.
Cellulose Ether Production Applicable across CMC, PAC, and related cellulose ether lines wherever a lower-capital-cost, solvent-free drying step is preferred over steam stripping.
Plant Revamping Replacement or supplementary drying capacity in capacity expansion or energy efficiency improvement projects for existing cellulose derivative plants.

Frequently Asked Questions

What does a vibrating fluidized bed dryer do in CMC/PAC production?

After washing and solvent recovery, wet CMC or PAC cake still needs to be reduced to a target moisture level before crushing and packaging. The vibrating fluidized bed dryer uses hot air combined with mechanical vibration to fluidize the material bed, driving off moisture uniformly across the full length of the vessel before the product is discharged for downstream milling.

How is this different from a steam stripping dryer?

A steam stripping dryer uses indirect steam heating and a vacuum system to both strip residual solvent and dry the product in one step, and is built with heavier duplex stainless steel to handle that duty. A vibrating fluidized bed dryer uses hot air and vibration for drying only, assuming solvent has already been removed upstream — this makes it a lower capital cost option in 304 stainless steel for lines where a separate stripping step isn't required.

Why is the design pressure only 0.09 MPa.G if the vessel operates at atmospheric pressure?

The vessel operates at normal atmospheric pressure in practice, but the hot air circulation system carries a small positive pressure during fluidization. The 0.09 MPa.G design pressure provides a safety margin above this normal operating condition — it reflects a low-pressure air duct system rather than a pressurized reaction vessel, which is why the design pressure is far lower than steam-jacketed equipment.

Why is 304 stainless steel used instead of 316 or duplex stainless steel?

Because this dryer handles material after solvent has already been stripped out upstream, the product-contact surfaces are not exposed to the same corrosive residual-solvent environment as a stripping vessel. 304 stainless steel provides adequate corrosion resistance for dry or near-dry CMC/PAC powder handling at a lower material cost than 316 or duplex grades.

What is included in the standard equipment package, and what isn't?

The standard package includes the vibrating bed vessel, vibration drive, hot air blower, and discharge outlet. It does not include the electrical control cabinet, frequency converter, air heating source, installation labor, or feeding/discharging valves — these are typically sourced locally or supplied by the customer to match site utilities and layout. ZHAOYUAN can also supply these items and full installation as part of a complete EPC project.

Can ZHAOYUAN size this dryer for a different production capacity?

Yes. The 0.8 m dia. × 8 m / 55.4 kW specification on this page reflects a completed reference project (1 unit). Bed dimensions, airflow volume, and motor power are engineered to match your target production capacity and product characteristics. Contact ZHAOYUAN with your requirements for a tailored equipment specification.